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Carbon Steel Flanges

Carbon Steel Flanges: Durable and Cost-Effective Solutions for Piping Systems
Carbon steel flanges are among the most widely used components in industrial piping systems due to their strength, durability, and cost-effectiveness. These flanges are designed to withstand high pressure and temperature, making them ideal for diverse applications in industries such as oil and gas, petrochemicals, and power generation. Kwality Steelage Pvt. Ltd., based in Mumbai, India, is a leading manufacturer and global exporter of carbon steel flanges, catering to markets in the Middle East, Africa, Asia, Europe, and the Americas.

Table of Contents

Carbon Steel Flanges

What Are Carbon Steel Flanges?

Carbon steel flanges are piping components made from carbon steel, an alloy known for its excellent strength-to-cost ratio. These flanges provide robust and leak-proof connections, ensuring safety and reliability in various industrial systems. They are available in a wide range of sizes, pressure classes, and designs to suit different operational requirements.

Key Features and Advantages

High Strength and Durability

  • Excellent tensile and yield strength for long-lasting performance.
  • Withstands high pressure and temperature in industrial applications.

Cost-Effective

  • Affordable material and manufacturing costs.
  • Ideal for large-scale projects with budget constraints.

Versatile Applications

  • Suitable for a wide range of industries and environments.
  • Compatible with various pipeline materials and systems.

Types of Carbon Steel Flanges

Weld Neck FlangeWeld Neck Flanges

  • Designed for high-pressure and high-temperature systems.
  • Features a tapered hub for added strength and durability.

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Slip-On-FlangeSlip-On Flanges

  • Easy to install and align.
  • Suitable for low-pressure applications.

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Blind Flanges

  • Used to seal the end of a piping system.
  • Provides isolation for maintenance and repairs.

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Threaded FlangesThreaded Flanges

  • Screw-on design eliminates the need for welding.
  • Ideal for small-diameter and low-pressure systems.

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Socket Weld FlangesSocket Weld Flanges

  • Ensures secure connections for small-diameter, high-pressure systems.
  • Used in industrial applications with space constraints.

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Applications Across Industries

Oil and Gas

  • Widely used in pipelines, refineries, and offshore platforms.
  • Ensures robust performance in high-pressure and corrosive environments.

Petrochemical Processing

  • Handles chemical exposure and extreme temperatures.
  • Commonly applied in reactors, storage tanks, and process lines.

Power Generation

  • Suitable for steam, cooling water, and condensate systems.
  • Provides reliability in thermal and nuclear power plants.

Water Treatment

  • Ideal for desalination plants and municipal water systems.
  • Ensures durability in both high-flow and high-pressure applications.

Construction and Infrastructure

  • Essential for HVAC systems and industrial pipelines.
  • Offers long-term reliability for large-scale projects.

Material Options and Standards

Material Grades

  • ASTM A105: Standard specification for carbon steel flanges.
  • ASTM A350 LF2: Low-temperature carbon steel flanges.
  • ASTM A694: High-strength carbon steel for high-pressure systems.

Compliance with Global Standards

Standard Description
ASME B16.5 Pipe flanges and flanged fittings.
ASME B16.47 Large-diameter steel flanges.
MSS-SP-44 Steel pipeline flanges.
EN 1092-1 European standard for steel flanges.

Dimensional Standards and Design Specifications

  • Outer Diameter: Matches a wide range of pipe sizes.
  • Bolt Circle Diameter: Ensures secure and precise connections.
  • Pressure Ratings: Available in Class 150, 300, 600, 900, and higher.
  • Face Types: Raised Face (RF), Flat Face (FF), and Ring-Type Joint (RTJ).

Benefits of Carbon Steel Flanges

Reliability

  • Provides robust and leak-proof connections in critical systems.
  • Withstands harsh conditions for long-term performance.

Economic Advantage

  • Cost-effective for both manufacturing and maintenance.
  • Ideal for large-scale industrial and infrastructure projects.

Versatility

  • Compatible with various piping materials and industrial systems.
  • Available in a wide range of designs and pressure classes.

Comparison with Other Flanges

Feature Carbon Steel Flanges Stainless Steel Flanges Alloy Steel Flanges
Material Cost Affordable Higher Moderate to High
Corrosion Resistance Moderate High High
Application General industrial use Aggressive environments High-stress applications

Why Choose Kwality Steelage?

  • Precision Manufacturing: High-quality carbon steel flanges built to global standards.
  • Global Reach: Exporting to key markets in the Middle East, Africa, Asia, Europe, and the Americas.
  • Custom Solutions: Tailored designs to meet specific industrial requirements.
  • Expert Support: Comprehensive technical assistance and after-sales service.

Pricing Factors

The cost of carbon steel flanges depends on:

  • Material Grade: Higher grades such as ASTM A694 cost more than standard grades like ASTM A105.
  • Size and Pressure Ratings: Larger sizes and higher pressure classes increase costs.
  • Customization: Non-standard designs may involve additional charges.

Typical price ranges:

  • Standard Carbon Steel Flanges: $10 – $100.
  • High-Strength Carbon Steel Flanges: $100 – $500.

Exporting to Global Markets

Kwality Steelage supplies carbon steel flanges to key international markets:

We Export Carbon Steel Flanges to Saudi Arabia, Iran, Iraq, United Arab Emirates, Qatar, Bahrain, Oman, Kuwait, Turkey, Egypt, Yemen, Syria, Israel, Jordan, Cyprus, Singapore, Malaysia, Indonesia, Thailand, Vietnam, South Korea, Japan, Sri Lanka, Maldives, Bangladesh, Mayanmar, Taiwan, Cambodia, Argentina, Bolivia, Brazil, Chile, Venezuela, Colombia, Ecuador, Guyana, Paraguay, Uruguay, United States of America, Canada, Mexico, Panama, Costa Rica, Puerto Rica, Trinidad And Tobago, Jamaica, Bahamas, Denmark, Russia, Norway, Germany, France, Italy, United Kingdom, Spain, Ukraine, Netherland, Belgium, Greece, Czech Republic, Portugal, Hungary, Albania, Austria, Switzerland, Slovakia, Finland, Ireland, Croatia, Slovenia, Malta, Nigeria, Algeria, Angola, South Africa, Libya, Egypt, Sudan, Equatorial Guinea, The Republic Of Congo, Gabon, Europe, Africa, Asia, North America, South America, Middle East, Far East.etc

Kwality Steelage is your trusted partner for durable and cost-effective carbon steel flanges designed to meet stringent industrial requirements. Serving global markets from Mumbai, India, we deliver premium solutions tailored to your operational needs. Contact us today for expert guidance or request a quote to get started!