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ASTM A335 Pipe

Kwality Steelage Pvt Ltd is a trusted supplier and manufacturer of ASTM A335 alloy steel pipes, delivering a comprehensive range of pipes specifically designed for high-temperature and high-pressure service applications. Our product line includes both seamless and welded alloy steel pipes that comply with the rigorous ASTM A335 standards, ensuring top-notch quality, reliability, and durability. Available in various grades such as P1, P2, P5, P9, P11, P22, and P91, these pipes are ideal for a wide array of industries requiring superior heat resistance and strength.

At Kwality Steelage Pvt Ltd, we serve clients globally, exporting our ASTM A335 pipes to numerous regions to support industries with demanding operational environments. Our alloy steel pipes are engineered to provide exceptional strength, heat resistance, and pressure tolerance, making them suitable for critical applications in sectors such as power generation, oil and gas, petrochemical, and refineries. As a leading supplier, we are dedicated to offering high-quality alloy steel pipes that meet the stringent demands of industries worldwide.

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ASTM A335 Pipe

Our ASTM A335 pipes are available in various forms, including seamless, ERW (Electric Resistance Welded), and SAW (Submerged Arc Welded) types. The versatility of ASTM A335 pipes allows them to be used in high-stress systems and high-temperature environments, offering resilience in both onshore and offshore installations. Whether for transporting high-pressure steam, gases, or corrosive fluids, these pipes ensure durability and longevity.

The ASTM A335 standard is well-regarded for its strict specifications, setting an industry benchmark for high-temperature alloy steel pipes in pipeline systems. Designed to withstand extreme environments, these pipes provide consistent, reliable performance, ensuring resilience and efficiency even under the harshest industrial conditions.

Our Supply Range for ASTM A335 Alloy Steel Pipes

At Kwality Steelage Pvt Ltd we provide an extensive range of ASTM A335 alloy steel pipes, designed to meet the rigorous demands of high-temperature and high-pressure applications across various industries. Our supply range includes the following specifications to cater to diverse industrial requirements:

  • Grades: P1, P2, P5, P9, P11, P22, and P91, offering a selection tailored to support strength and heat resistance across challenging environments.
  • Outer Diameter: Available in sizes ranging from 1/8″ to 30″, allowing flexibility for different pressure and flow requirements.
  • Wall Thickness Schedule: Provided in SCH 40, SCH 80, SCH 160, and custom thickness options to ensure durability under high-pressure conditions.
  • Manufacturing Types: Available in Seamless (Hot Finished and Cold Finished) and Welded forms, ensuring consistent structural integrity and high-performance reliability.
  • End Types: Options include Beveled, Plain, or custom end finishes to meet specific project requirements, ensuring adaptability across various installation environments.
  • Length Options: Offered in Single Random Length (SRL), Double Random Length (DRL), 20 FT (6 meters), 40 FT (12 meters), or customized lengths to meet unique project needs.
  • Surface Treatment: Options include Natural, Pickled, and Polished finishes, providing optimal protection against corrosion and enhancing the pipes’ suitability for extreme temperature applications.

Chemical Composition and Mechanical Properties

Chemical Composition Requirements for ASTM A335 Alloy Steel Grades

The ASTM A335 standard mandates specific composition limits for various alloy steel grades, optimizing their strength, heat resistance, and suitability for high-stress applications. Here’s a breakdown of the primary composition limits for frequently used grades:

Steel Grade UNS # Carbon (max) Manganese (max) Phosphorus (max) Sulfur (max) Silicon (max) Chromium (%) Molybdenum (%)
P1 K11522 0.10–0.20 0.30–0.80 0.025 0.025 0.10–0.50 0.50–0.65 0.44–0.65
P5 K41545 0.15 0.30–0.60 0.025 0.025 0.50 4.00–6.00 0.45–0.65
P9 K90941 0.15 0.30–0.60 0.025 0.025 0.25–1.00 8.00–10.00 0.90–1.10
P11 K11597 0.05–0.15 0.30–0.60 0.025 0.025 0.50 1.00–1.50 0.44–0.65
P22 K21590 0.05–0.15 0.30–0.60 0.025 0.025 0.50 1.90–2.60 0.87–1.13
P91 K91560 0.08–0.12 0.30–0.60 0.025 0.010 0.20–0.50 8.00–9.50 0.85–1.05

These precise chemical compositions ensure that ASTM A335 alloy steel pipes exhibit enhanced heat resistance, corrosion resistance, and mechanical strength, making them highly suitable for high-temperature environments.

Mechanical Properties

The ASTM A335 standard also sets minimum mechanical properties for different grades, ensuring durability and performance in high-stress, high-temperature applications. Below are the tensile strength, yield strength, and elongation requirements for the common grades:

Grade Tensile Strength (PSI Min) Yield Strength (PSI Min) Elongation % (Min)
P1 60,000 30,000 30
P5 60,000 30,000 30
P9 60,000 30,000 30
P11 60,000 30,000 30
P22 60,000 30,000 20
P91 85,000 60,000 20

The mechanical properties of ASTM A335 pipes ensure they can endure high-stress applications, particularly where pipes are exposed to extreme temperatures and pressures. These properties make ASTM A335 pipes well-suited for sectors requiring reliable performance in challenging environments, such as petrochemical processing, power plants, and refineries.

Testing and Quality Assurance for ASTM A335 Pipes

At Kwality Steelage Pvt Ltd, every ASTM A335 alloy steel pipe undergoes rigorous testing to ensure it meets the highest international quality standards. Our comprehensive quality assurance process includes the following tests:

  • Hydrostatic Testing: This test ensures that the pipes are free from leaks when subjected to high-pressure conditions, providing assurance of their integrity in high-temperature and high-pressure applications.
  • Bend and Flattening Tests: These tests evaluate the pipe’s flexibility and durability, confirming that it can endure physical deformation during installation and service without cracking or failure. This is crucial for maintaining performance in demanding environments.
  • Hardness Testing: Essential for assessing the mechanical properties, hardness testing ensures that the pipes meet the specified hardness ranges, especially for critical grades like P91. This ensures optimal performance in high-stress environments.
  • Non-Destructive Examination (NDE): We utilize advanced NDE methods, including ultrasonic and radiographic testing, to identify internal and surface defects without compromising the pipe’s integrity. This allows for a thorough inspection without affecting the pipe’s structure.
  • Tensile Testing: Conducted to verify the material’s tensile strength and elongation properties, this test ensures the pipes can endure high-stress conditions and maintain structural integrity in high-temperature service.
  • Impact Testing: This test guarantees the pipe’s ability to withstand sudden shocks and impacts, a critical requirement for applications in dynamic environments, such as power plants, refineries, and chemical processing facilities.

By adhering to these stringent quality checks, Kwality Steelage Pvt Ltd ensures that each ASTM A335 pipe is reliable, durable, and capable of withstanding the intense demands of industries like power generation, oil & gas, and petrochemicals. Our commitment to quality assurance provides our clients with high-performance alloy steel pipes that meet and exceed industry standards.

Industry-Wise Applications of API 5L Pipes

Power Generation Industry

  • Application: ASTM A335 pipes are integral to the power generation industry, especially in thermal, nuclear, and hydroelectric plants for the transmission of steam, water, and gas.
  • Process Specific Use:
    • Steam Transmission: These pipes, especially Grades P11 and P22, are used to transport high-temperature steam from boilers to turbines in thermal power plants. Their ability to withstand high pressures and temperatures ensures efficient energy production.
    • Cooling Systems: ASTM A335 pipes, coated for corrosion resistance, circulate water to cool turbines and generators in power plants, ensuring stable operation.
  • Specification:
    • Common Grades: P11, P22, P91
    • Thickness: SCH 40 to SCH 160
    • Size: 1” to 36”
      • Surface Coating: FBE, 3LPE for corrosion protection.

Oil & Gas Industry

  • Application: ASTM A335 pipes are used extensively in the oil and gas industry for the transportation of oil, gas, and other fluids under high-temperature conditions.
  • Process Specific Use:
    • Upstream: These pipes are used for the extraction of crude oil and natural gas, where high-strength and heat resistance are essential. Grades P5 and P9 are commonly used in onshore pipelines.
    • Refinery & Petrochemical Processes: ASTM A335 pipes, particularly Grades P11 and P22, are employed to handle high-pressure and high-temperature fluids during refining processes.
  • Specification:
    • Common Grades: P5, P9, P11, P22
    • Thickness: SCH 40 to SCH 80
    • Size: 1” to 24”

Petrochemical & Chemical Industry

  • Application: In chemical and petrochemical facilities, ASTM A335 pipes are used to convey corrosive chemicals and high-temperature fluids between processing units.
  • Process Specific Use:
    • Process Piping: These pipes handle the transport of various chemicals under high pressure and temperature, ensuring safety and efficiency. Grades like P11 and P22 are ideal for these operations.
    • High-Temperature Reactors: P91 pipes are commonly used for reactors and reformers due to their exceptional resistance to heat and pressure.
  • Specification:
    • Common Grades: P11, P22, P91
    • Thickness: SCH 40 to SCH 120
    • Size: 1” to 30”

Marine & Offshore Applications

  • Application: ASTM A335 pipes are used in marine environments, including offshore oil platforms and subsea pipelines.
  • Process Specific Use:
    • Process Piping: Grades P22 and P91 are preferred for subsea pipelines as they can handle the corrosive marine environment and the high-pressure conditions of deep-sea applications.
    • Offshore Platforms: ASTM A335 pipes are used for transporting oil and gas from offshore platforms to onshore processing facilities. The high strength of these pipes ensures durability in harsh marine conditions.
  • Specification:
    • Common Grades: P22, P91
    • Thickness: SCH 80 to SCH 160
    • Size: 10” to 40”
    • Surface Coating: 3LPE, CWC for corrosion and impact protection in subsea environments.

Construction & Structural Applications

  • Application: API 5L pipes are also used for structural purposes, especially in large-scale infrastructure projects such as bridges, buildings, and foundations.
  • Process Specific Use:
    • Foundation Piling: API 5L pipes, particularly Grades X42 and X52, are employed in pile foundations due to their high load-bearing capacity.
    • Structural Supports: These pipes are used in the construction of high-rise buildings and bridges to support structural integrity and stability. Grade B and X42 pipes are commonly used as they provide sufficient strength while being cost-effective.
  • Specification:
    • Common Grades: Grade B, X42, X52
    • Thickness: SCH 40
    • Size: 2” to 40”
    • Surface Coating: Varnished or painted for structural use.

Marine & Offshore Applications

  • Application: API 5L pipes are extensively used in marine environments, such as offshore oil platforms and subsea pipelines for transporting oil and gas.
  • Process Specific Use:
    • Subsea Pipelines: API 5L X65 and X70 grades are ideal for laying pipelines on the sea bed. These pipes can handle the high-pressure and corrosive environments found in deep-sea operations.
    • Offshore Platforms: API 5L pipes are used to transport crude oil and natural gas from offshore rigs to onshore processing units. PSL2 pipes are preferred due to their enhanced mechanical properties and corrosion resistance.
  • Specification:
    • Common Grades: X65, X70
    • Thickness: SCH 80 to SCH 160
    • Size: 10” to 40”
    • Surface Coating: 3LPE, 3PP, and CWC (Concrete Weight Coated) to withstand the harsh subsea environment.

Automotive Industry

  • Application: ASTM A335 pipes are also utilized in the automotive sector, particularly in exhaust systems and fuel lines.
  • Process Specific Use:
    • Exhaust Systems: These pipes, particularly Grade P11, are used in automotive exhaust systems for their high heat tolerance and resistance to corrosion from exhaust gases.
    • Fuel Lines: ASTM A335 pipes, especially Grades P5 and P9, are used for fuel transport systems in heavy vehicles due to their strength and resistance to leaks under high pressure.
  • Specification:
    • Common Grades: P5, P9, P11
    • Thickness: SCH 20, SCH 40
    • Size: 1/2” to 6”

By offering ASTM A335 pipes across various industries, Kwality Steelage Pvt. Ltd. ensures that every application is supported by the most appropriate material grade and product specification.

Price List for ASTM A335 Alloy Steel Pipes

(Prices are approximate and subject to change based on specifications, bulk orders, and delivery conditions.)

Use in Industry Grade Size Range (inches) Thickness (SCH) Price per Meter (INR) Price per Meter (USD) Surface Coating
Power Generation P11 1/2” to 12” SCH 40 ₹2,500 – ₹4,000 $30 – $48 Natural, Pickled
Oil & Gas High-Temperature Lines P22 1/2” to 12” SCH 80 ₹3,500 – ₹5,500 $43 – $68 Pickled, Polished
Chemical Processing Lines P5 1” to 10” SCH 40 ₹3,000 – ₹5,000 $36 – $62 Passivated, Polished
Refineries and Petrochemical P9 2” to 12” SCH 40, SCH 80 ₹4,500 – ₹7,000 $55 – $85 Pickled, Black Paint
Steam & Boiler Piping P91 1/2” to 20” SCH 40 ₹6,000 – ₹10,000 $74 – $124 Polished, Heat Treated
High-Temperature Transport P22 2” to 16” SCH 80, SCH 160 ₹5,000 – ₹9,500 $62 – $117 Passivated, Black Paint
High-Pressure Services P91 4” to 18” SCH 80, SCH 160 ₹7,500 – ₹12,000 $93 – $149 Heat Treated, Polished
Structural Support in Refineries P1 1/2” to 14” SCH 40 ₹2,000 – ₹4,000 $25 – $48 Natural, Black Paint

Key Pricing Factors for ASTM A335 Alloy Steel Pipes

  • Grade: Higher grades, such as P22 and P91, are generally more expensive due to their superior strength and heat resistance, especially in high-temperature applications. These grades are preferred for critical services in power generation and chemical processing.
  • Size: Larger diameter pipes, such as those above 12 inches, involve more raw material and specialized processes, resulting in increased costs.
  • Wall Thickness (Schedule): Thicker schedules, such as SCH 80 and SCH 160, come at a higher cost because they provide greater resilience to pressure and high-temperature environments, which are essential in industries like oil and gas.
  • Surface Coating: Coatings like passivation and polishing add to the cost as they enhance corrosion resistance, making them suitable for applications in refineries and chemical plants.
  • Application Requirements: Specific applications, such as boiler and steam piping, often require strict adherence to quality standards, which can raise production costs.
  • Manufacturing Type: Seamless pipes are generally costlier than welded pipes due to their superior strength and durability, especially in high-stress applications.

Delivery Conditions for ASTM A335 Alloy Steel Pipes

At Kwality Steelage Pvt Ltd, we provide ASTM A335 alloy steel pipes designed to withstand high-temperature and high-pressure environments, ensuring optimal performance in various demanding industries. Each grade of ASTM A335 pipes is manufactured under specific controlled conditions to meet stringent requirements across industrial applications. Below are key delivery conditions based on the standard practices for ASTM A335 alloy steel pipes:

  • Heat Treatment: Depending on the grade, ASTM A335 pipes undergo heat treatment processes to enhance their mechanical properties. Grades like P1 and P5 may require normalization, while P91 pipes are typically quenched and tempered for superior toughness and strength.
  • Normalization: For certain grades, normalization involves heating the pipes to a high temperature and allowing them to cool in air. This process enhances their grain structure, ensuring uniform strength and stability, making them suitable for moderate to high-temperature services.
  • Quenching and Tempering: Pipes like P91 are quenched and tempered to improve strength and toughness. This process involves heating the pipes, rapidly cooling them (quenching), and then reheating (tempering) to achieve the desired mechanical properties for high-stress applications.
  • Post-Weld Heat Treatment (PWHT): After welding, specific grades undergo PWHT to relieve internal stresses that could affect their performance. This treatment is essential for ensuring the integrity of welded sections in alloy pipes, particularly for applications with high thermal or mechanical stresses.
  • Surface Condition: Depending on the intended application, ASTM A335 pipes are supplied in their natural condition or with protective coatings to enhance corrosion resistance, ensuring longevity even in harsh environments.

Country and City Supply and Export of ASTM A335 Pipes

India

Mumbai, Delhi, Chennai, Kolkata, Ahmedabad
As industrial hubs in India, these cities witness high demand for ASTM A335 pipes, particularly for power plants, refineries, and petrochemical industries. We ensure a steady supply of pipes, meeting the high-temperature requirements of various sectors across these regions.

United States

Houston, New York, Los Angeles, Chicago, Dallas
The U.S. market, especially in Texas, demands ASTM A335 pipes for its thriving power generation and oil refining sectors. We export high-quality seamless pipes that comply with stringent American standards, ensuring safe and efficient operations in power plants, refineries, and petrochemical facilities.

Middle East

Dubai, Abu Dhabi, Riyadh, Doha
The Middle Eastern market remains a key destination for ASTM A335 pipes due to extensive oil and gas projects and large-scale infrastructure developments. Our high-grade alloy steel pipes are crucial in building robust energy and petrochemical infrastructures.

Europe

Germany, Italy, France, United Kingdom
Europe’s increasing investment in energy infrastructure has led to a surge in demand for ASTM A335 pipes. We export pipes meeting rigorous mechanical and chemical standards, used primarily in power plants and refineries across Europe.

Southeast Asia

Singapore, Malaysia, Indonesia, Thailand
Industrialization and energy expansion in Southeast Asia are driving the demand for ASTM A335 pipes. Our seamless pipes, critical for high-temperature and high-pressure applications, are extensively used in power generation and refineries.

Africa

South Africa, Nigeria, Egypt
Africa’s industrial and infrastructure projects, such as oil refineries and power plants, are growing, creating a demand for ASTM A335 pipes. We export durable, high-temperature-resistant pipes that support a wide range of industrial applications across the continent.

Latin America

Brazil, Mexico, Argentina
Latin America’s growing oil exploration and power generation sectors create a need for ASTM A335 high-strength pipes. Our exports cater to this demand, supporting key industries in oil refineries and power plants.

For inquiries and customized quotes, contact Kwality Steelage Pvt. Ltd. today.
Let us provide you with the highest quality ASTM A335 pipes for your industrial needs.