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Super Duplex flanges

Super Duplex Flanges: Ultimate Strength and Corrosion Resistance for Extreme Applications

Super Duplex flanges are specifically designed to deliver unparalleled performance in extreme conditions, combining exceptional strength with superior corrosion resistance. Made from high-grade super duplex stainless steel, these flanges are ideal for industries such as oil and gas, chemical processing, marine, and desalination plants. Kwality Steelage Pvt. Ltd., based in Mumbai, India, is a leading manufacturer and global exporter of Super Duplex flanges, supplying to markets in the Middle East, Africa, Asia, Europe, and the Americas.

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What Are Super Duplex Flanges?

Super Duplex flanges are precision-engineered components crafted from super duplex stainless steel alloys, such as UNS S32750 and UNS S32760. These alloys feature a unique combination of austenitic and ferritic microstructures, providing twice the strength of conventional stainless steel and excellent resistance to pitting, crevice corrosion, and stress corrosion cracking.

Key Features and Advantages

Superior Corrosion Resistance

Resists aggressive chemicals, seawater, and chlorides.
Perfect for harsh environments in marine and offshore industries.

Unmatched Strength

Twice the yield strength of standard stainless steel.
Performs reliably under high-pressure and high-stress conditions.

Extended Service Life

High resistance to fatigue and mechanical wear.
Reduces maintenance and replacement costs.

Types of Monel Flanges

Weld Neck Flanges

Tapered hub provides strength and reduces stress.
Ideal for high-pressure and high-temperature applications.

Slip-On Flanges

Simplifies installation and alignment.
Suitable for moderate-pressure systems.

Blind Flanges

Used to close the end of piping systems.
Ensures effective isolation for maintenance.

Threaded Flanges

Screw-on design eliminates the need for welding.
Suitable for low-pressure applications.

Socket Weld Flanges

Secure connections for smaller-diameter pipes.
Commonly used in high-pressure systems with limited space.

Applications Across Industries

Oil and Gas

Handles high-pressure fluids and corrosive gases.
Used in pipelines, refineries, and offshore platforms.

Marine and Offshore

Resists seawater corrosion and biofouling.
Ideal for shipbuilding, desalination plants, and offshore drilling rigs.

Chemical Processing

Withstands exposure to aggressive chemicals and extreme temperatures.
Commonly applied in reactors, heat exchangers, and chemical pipelines.

Power Generation

Suitable for steam, cooling water, and condensate systems.
Ensures reliability in thermal and nuclear power plants.

Desalination Plants

Handles high-salinity environments efficiently.
Ensures long-term durability in water treatment systems.

Material Options and Standards

Material Grades

UNS S32750 (Super Duplex 2507): High resistance to pitting and chloride stress corrosion.
UNS S32760: Enhanced mechanical strength and corrosion resistance.

Compliance with Global Standards

Standard	Description
ASME B16.5	Pipe flanges and flanged fittings.
ASME B16.47	Large-diameter steel flanges.
MSS-SP-44	Steel pipeline flanges.
EN 1092-1	European standard for steel flanges.

Dimensional Standards and Design Specifications

Outer Diameter: Matches a wide range of pipe sizes.
Bolt Circle Diameter: Ensures secure and precise connections.
Pressure Ratings: Available in Class 150, 300, 600, 900, and higher.
Face Types: Raised Face (RF), Flat Face (FF), and Ring-Type Joint (RTJ).

Benefits of Super Duplex Flanges

Reliability

Provides robust and leak-proof connections in critical systems.
Withstands the harshest environments for long-term performance.

Superior Strength and Durability

Twice the strength of conventional stainless steel.
Resists wear, cracking, and deformation under stress.

Cost-Effective Solution

Reduces maintenance costs and downtime.
Offers long-term value in high-demand applications.

Comparison with Other Flanges

Feature	Super Duplex Flanges	Duplex Flanges	Stainless Steel Flanges
Material Cost	High	Moderate	Moderate to High
Corrosion Resistance	Very High	High	High
Application	Extreme environments	Harsh environments	General-purpose

Why Choose Kwality Steelage?

Precision Manufacturing: High-quality Super Duplex flanges built to global standards.
Global Reach: Exporting to key markets in the Middle East, Africa, Asia, Europe, and the Americas.
Custom Solutions: Tailored designs to meet specific industrial requirements.
Expert Support: Comprehensive technical assistance and after-sales service.

Pricing Factors

The cost of Super Duplex flanges depends on:

Material Grade: Higher grades such as UNS S32760 cost more than standard Super Duplex.
Size and Pressure Ratings: Larger sizes and higher pressure classes increase costs.
Customization: Non-standard designs may involve additional charges.

Typical price ranges:

Standard Super Duplex Flanges: $200 – $700.
Customized Super Duplex Flanges: $700 – $1500.

Exporting to Global Markets

Kwality Steelage supplies Super Duplex flanges to key international markets:

We Export Super Duplex Flanges to Saudi Arabia, Iran, Iraq, United Arab Emirates, Qatar, Bahrain, Oman, Kuwait, Turkey, Egypt, Yemen, Syria, Israel, Jordan, Cyprus, Singapore, Malaysia, Indonesia, Thailand, Vietnam, South Korea, Japan, Sri Lanka, Maldives, Bangladesh, Mayanmar, Taiwan, Cambodia, Argentina, Bolivia, Brazil, Chile, Venezuela, Colombia, Ecuador, Guyana, Paraguay, Uruguay, United States of America, Canada, Mexico, Panama, Costa Rica, Puerto Rica, Trinidad And Tobago, Jamaica, Bahamas, Denmark, Russia, Norway, Germany, France, Italy, United Kingdom, Spain, Ukraine, Netherland, Belgium, Greece, Czech Republic, Portugal, Hungary, Albania, Austria, Switzerland, Slovakia, Finland, Ireland, Croatia, Slovenia, Malta, Nigeria, Algeria, Angola, South Africa, Libya, Egypt, Sudan, Equatorial Guinea, The Republic Of Congo, Gabon, Europe, Africa, Asia, North America, South America, Middle East, Far East.etc

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Kwality Steelage is your trusted partner for durable and corrosion-resistant Super Duplex flanges designed to meet stringent industrial requirements. Serving global markets from Mumbai, India, we deliver premium solutions tailored to your operational needs. Contact us today for expert guidance or request a quote to get started!

Super Duplex flanges

Table of Contents

Table of Contents

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What Are Super Duplex Flanges?

Key Features and Advantages

Types of Monel Flanges

Applications Across Industries

Material Options and Standards

Dimensional Standards and Design Specifications

Benefits of Super Duplex Flanges

Comparison with Other Flanges

Why Choose Kwality Steelage?

Pricing Factors

Exporting to Global Markets

Related Products

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