Home > Flanges > Socket Weld Flange

Socket Weld Flange

Socket Weld Flanges: Durable and Compact Solutions for Industrial Piping

Socket weld flanges are compact and efficient components designed for smaller-diameter, high-pressure piping systems. Their recessed socket design ensures precise alignment and reliable connections, making them ideal for industrial applications requiring durability and leak-proof performance. Kwality Steelage Pvt. Ltd., based in Mumbai, India, is a leading manufacturer of ASME-certified socket weld flanges, serving global markets including the Middle East, Africa, Asia, Europe, and the Americas.

Table of Contents

Socket Weld Flanges

What Are Socket Weld Flanges?

Socket weld flanges feature a recessed socket where the pipe is inserted, allowing for precise alignment before welding. A single fillet weld on the outer edge secures the connection, ensuring structural integrity and eliminating the risk of leakage. These flanges are particularly suited for high-pressure applications involving smaller pipe diameters.

Key Features and Advantages

Compact Design

  • Recessed socket ensures precise alignment.
  • Ideal for smaller-diameter piping systems.

High-Pressure Tolerance

  • Withstands significant pressure due to secure welding.
  • Suitable for critical applications in industrial environments.

Leak-Proof Connections

  • Single fillet weld ensures a secure and leak-resistant joint.
  • Minimal turbulence within the piping system.

Types of Socket Weld Flanges

Standard Socket Weld Flanges

  • Used for general-purpose applications.
  • Available in multiple pressure classes and materials.

Raised Face (RF) Socket Weld Flanges

  • Raised gasket surface ensures a tight seal.
  • Preferred in chemical and petrochemical industries.

Flat Face (FF) Socket Weld Flanges

  • Flat surface ensures full-face gasket contact.
  • Commonly used in low-pressure applications.

Applications Across Industries

Chemical and Petrochemical Processing

  • Ensures secure connections in high-pressure chemical pipelines.
  • Resistant to corrosion from aggressive substances.

Oil and Gas

  • Suitable for upstream, midstream, and downstream operations.
  • Used in high-pressure systems and small-diameter pipelines.

Power Generation

  • Applied in steam pipelines and high-pressure systems.
  • Ensures durability under thermal and mechanical stress.

Water Treatment Plants

  • Ideal for high-pressure water flow in municipal and industrial systems.
  • Resistant to corrosion and scaling.

Pharmaceutical and Food Processing

  • Stainless steel variants ensure hygienic and contamination-free connections.
  • Used in high-purity systems requiring reliability and durability.

Material Options and Standards

Material Choices

  • Carbon Steel: Affordable and durable for general applications.
  • Stainless Steel: Corrosion resistance for demanding environments.
  • Duplex Steel: High mechanical strength and stress resistance.
  • Specialty Alloys: Inconel, Monel, and other materials for extreme conditions.

Compliance with Global Standards

Standard Description
ASME B16.5 Pipe flanges and flanged fittings.
ASME B16.47 Large-diameter steel flanges.
EN 1092-1 European standard for steel flanges.
DIN 2576 German standard for socket weld flanges.

Dimensional Standards and Design Specifications

  • Outer Diameter: Matches specific pipe sizes.
  • Socket Depth: Ensures precise alignment of pipes.
  • Pressure Ratings: Available in 150#, 300#, 600#, and higher.
  • Bolt Circle Diameter: Guarantees secure and aligned connections.

Benefits of Socket Weld Flanges

Enhanced Performance

  • Withstands high pressure and stress with ease.
  • Ensures minimal turbulence and smooth flow in piping systems.

Simplified Maintenance

  • Easy to install and remove for inspections.
  • Durable design reduces replacement frequency.

Cost Efficiency

  • Affordable option for smaller-diameter pipes.
  • Reduced installation and maintenance costs.

Comparison with Other Flanges

Feature Socket Weld Flanges Slip-On Flanges Weld Neck Flanges
Bore Socket for pipe insertion Fits over pipe Tapered bore
Application High-pressure, small pipes Low-pressure systems High-pressure systems
Installation Single fillet weld Fillet welded Butt-welded
Typical Industries Oil & gas, chemicals HVAC, water treatment Power plants, petrochemicals

Why Choose Kwality Steelage?

  • Top-Quality Products: Manufactured using premium-grade materials.
  • Global Reach: Exporting to key markets in the Middle East, Africa, Asia, Europe, and the Americas.
  • Custom Solutions: Designs tailored to specific industrial requirements.
  • Reliable Support: Comprehensive technical assistance and after-sales service.

Pricing Factors

The cost of socket weld flanges depends on:

  • Material Selection: Stainless steel and specialty alloys are priced higher than carbon steel.
  • Size and Pressure Ratings: Larger sizes and higher pressure classes increase costs.
  • Customization: Non-standard designs may involve additional charges.

Typical price ranges:

  • Carbon Steel Socket Weld Flanges: $8 – $40.
  • Stainless Steel Socket Weld Flanges: $40 – $150.
  • Specialty Alloys: $150 and above.

Exporting to Global Markets

Kwality Steelage supplies socket weld flanges to key international markets:

We Export Socket weld Flange to Saudi Arabia, Iran, Iraq, United Arab Emirates, Qatar, Bahrain, Oman, Kuwait, Turkey, Egypt, Yemen, Syria, Israel, Jordan, Cyprus, Singapore, Malaysia, Indonesia, Thailand, Vietnam, South Korea, Japan, Sri Lanka, Maldives, Bangladesh, Mayanmar, Taiwan, Cambodia, Argentina, Bolivia, Brazil, Chile, Venezuela, Colombia, Ecuador, Guyana, Paraguay, Uruguay, United States of America, Canada, Mexico, Panama, Costa Rica, Puerto Rica, Trinidad And Tobago, Jamaica, Bahamas, Denmark, Russia, Norway, Germany, France, Italy, United Kingdom, Spain, Ukraine, Netherland, Belgium, Greece, Czech Republic, Portugal, Hungary, Albania, Austria, Switzerland, Slovakia, Finland, Ireland, Croatia, Slovenia, Malta, Nigeria, Algeria, Angola, South Africa, Libya, Egypt, Sudan, Equatorial Guinea, The Republic Of Congo, Gabon, Europe, Africa, Asia, North America, South America, Middle East, Far East.etc

Kwality Steelage is your trusted partner for reliable socket weld flanges designed to meet the highest performance standards. Serving global markets from Mumbai, India, we deliver ASME-certified solutions tailored to your industrial needs. Contact us today for expert guidance or request a quote to get started!